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Polyurethane Moulded and Foamed Parts

We develop the component together with the customer. Based on the component application, it is determined whether the part must be foamed or cast. Polyurethanes offer a very large number of possible solutions. No matter whether it is a light-weight yet ultra-stable special foam, a casting component with excellent mechanical properties or a particularly tough integral foam, Trygonal will develop the right solution for you.

Flexible foam

Flexible Foam

Seating material for residential, office, train, flight, car areas, etc. In compliance with the usual fire protection standards such as EN 45545-2.

Typical Applications:

  • Seat upholstery
  • Back upholstery
  • Seating components
  • Roll stock
  • Seats
  • Head cushions
  • Armrests
  • Support pads for medical industry
  • Flame retardant according to various standards
  • Back foaming and foaming of various parts
  • Foaming of hollow bodies
  • Soundproofing

Upholstery elements can also be supplied with skin

Integral Foam

Integral Foam

Integral soft and semi-rigid foam offer good design possibilities for many applications. Dimensional stability, variable hardness, as well as lacquered moulded parts in combination with various options such as flame retardancy make this material strong.

Some Application Options:

  • Steering Wheels
  • Ram gunner
  • Buffers
  • Grips
  • Protective profiles
  • Case
  • Armrests
  • Seating components
  • Back upholstery
  • Health mats
  • Medical pads and pads
  • Gearshift
  • Spoiler
  • Protective padding
  • Fender strips
  • Boat bow protection
Rigid Foam

Rigid Foam

We process from hard foam with a low density for insulation purposes to high density integral hard foam for demanding applications.

In use as:

  • Casings/housings
  • Embellishments
  • Panels
  • Load-bearing elements
  • Frames
  • Profiles
  • Window components
  • Seating components
  • Technical components

Further options are:

  • Internal foaming
  • External foaming
  • Reinforcing
  • Back foaming
Hard Integral Foam

Hard Integral Foam

Hard integral foams are used for visible parts. They can be produced in all colours and shapes.

Applications:

  • Shuttering moulded parts
  • Equipment and machine casing
  • Specific requirement components
  • Backrests
  • Chairs
Casting Resins

Casting Resins

Casting resins offer an almost infinite variety of adjustment possibilities such as mechanics, current conduction resistance, hardness, rebound, flame retardancy and much more.

Applications:

  • Soft moulded parts (rollers, handles)
  • Arm rests
  • Abrasion protection
  • Seals
  • Casings/housings
  • Shock absorbers
  • Bullet traps
  • Boardings
  • Technical mouldings
  • Electronics industry
Special Material

Special Material

Exotic material, colour and shape combinations.

Applications:

  • Electrically conductive materials
  • Viscoelastic materials
  • Acid resistant materials
  • Heat resistant materials
  • Impact resistant materials
  • Bulletproof materials
  • Radiation shields
  • EMC
  • Tough materials
  • Extremely soft/hard materials
  • Abrasion-resistant materials
  • Flame retardant materials

Polyurethane

We formulate and improve properties according to customer requirements. The use of various raw materials opens up countless possibilities for us and our customers. All processed polyurethanes can also be equipped with flame retardants, antistatic and many other special additives.

Materials (RG=space weight, density in the component)

  • Rigid insulating foam, rigid foam for furniture components, industrial rigid foam, highly compressed special rigid foam, rigid integral foam as well as lightweight integral rigid foam with very strong skin formation in moulded part RG 300
  • Flexible foam with various densities from RG 35 to RG 900 for various purposes, pre-polymer flexible foam formulations with particularly good mechanical values, energy-absorbing flexible foams, visco-elastic flexible foams, etc.
  • Soft to semi-rigid integral foam systems from Shore A 10 to Shore A 98, visco-elastic soft to semi-rigid systems, various special settings are possible.
  • PU casting resins and gels in any hardness and colour, from minimal Shore A 5 to Shore D 85 in various properties, glass clear systems
  • Glass fibre reinforced hard foam and cast resin processing is also possible.
  • Special soft foam for passenger transport industry, such as railways etc.

Media Resistance Guide

With our Media Resistance Guide you can easily check the resistance of our materials to the most common chemicals.

Do you have any questions?

Our team of experts is at your disposal at any time to answer your questions.